Category: Metal Removal
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How to Build an Economical Draw Bench
After spending about two days without a draw bench after leaving school, I realized that pulling wire down by hand was just not for me. I set out to find a way to do it better, but not spend very much money. My solution was very simple. I had noticed other production draw benches that…
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How to Make Improvements to a Belt Sander/Grinder
The small, inexpensive ($80+) 4″ X 36″ belt/disc sanders seem to me to be one of the best ways I’ve spent a few bucks in my shop. Cleaning up some stock, polishing a flat surface, or similar tasks is usually quick. It will hollow grind a wood chisel very nicely. Switching from a grit of…
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How to Make Mill-Spec Dominos
is is a great gift idea for those metal workers out there that would like to make something for a friend who does not have a need for a steam engines, dial indicator holder, or a brass hammer. I live in Texas where playing Dominos in the back of the feed store is quite popular. I…
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Bolt Hole Circles
Many of us need to bore holes in a circle but don’t have a rotary table, don’t want to remove the vise or need to create a circle too big for the table. There is a solution in Machinery’s Handbook. Find the section on JIG BORING in your copy of the Handbook. In my 23rd…
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Information on Wigglers
The Wiggler is a pointer that can be accurately and easily located on the centerline of the longitudinal axis of the spindle to which is attached. Wigglers are used to indicate the axis of the spindle to which they are temporarily attached. In practice, with the spindle turning at about 1000 rpm, the probe is centered…
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Instructions for Edge Finders
The Edge Finders and Wigglers we purchase are sometimes furnished without instructions and we are frequently uncertain of their proper application. The Edge Finder is a dynamic indicator of the location of an edge with reference to the centerline of the longitudinal axis of the spindle to which it is attached. In use, the spinning…
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How to Make a Digital Height Gage
During 1992 my uncle, a tool maker, gave me several older copies (1978) of “Live Steam” magazine. Needless to say I promptly got ahold of Village Press and became a subscriber of LS, then on to HSM, PIM, and put the topping on the cake with several of the VP hardbound collections. (My whiskey, tobacco,…
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Cutting Involute Gears with Form Tools
I am proposing to write two articles about gear cutting, this the first will be about making and using form tools and the second will be about making and using hobs. Firstly a few notes about tools required. As I realise that not everybody has a well-equipped workshop so these notes will be written with…
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Making a Ball Turning Tool
INTRODUCTION: I had to make two parts that required precise, but different, curved surfaces. I was not about to invest $600 for a tool that would be used only occasionally. So, I designed a quick (simple setups), cheap (no bushings or bearings), and easy to make (aluminum), radius turning tool based upon the double frame…
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My First Year With a Taig Lathe
This article is an account of my first year of lathe work, utilizing a Taig Lathe. I have been a jeweler and lapidary for six years, and have built simple tools for my use. As the years went on, I saw the need for different tools which my budget wouldn’t allow ,although they were necessary.…