DETAILS ON MAKING A WELDING CART
by: Craig Suslosky


PARTS & MATERIAL LIST

  1. Uprights (2) HR 1x1x11Ga. Square Tube
  2. Base Plate (1) HR plate
  3. Handle (1) 3/4 Black Iron Pipe with ends welded shut (refer to text)
  4. Side Plates (2) HR 1/4x3 Flat Stock
  5. Base Divider (1) HR 1/4x3 Flat Stock
  6. Mid & Top Dividers (2) HR 1/4x1 Flat Stock
  7. Upright Cross members (4) HR 1x1x11Ga. Square Tube
  8. Tool Box Brackets (2) HR 1/8x1x1 Angle Iron (depends on your toolbox)
  9. Hose Rack (1) HR 1/8x 1 « Flat Stock (will depend on length of hose)
  10. Cap Holders (2) HR 1/8x1 « Flat Stock
  11. * Axle Tube (1) 3/4 Black Iron Pipe
  12. * Axle (1) CRS 3/4 Diameter
  13. * Axle Support Brackets (2) HR
  14. Torch Hook (1) CRS
  15. Toll Box Hold Down Tabs (2) HR 1/4x1 Flat Stock
  16. Tool Box Tabs (2) HR 1/8x1 « x1 « Angle Iron

* The dimensions of these parts depend upon your choice of axle dia.& tire/wheel combo, if not the same as mine you must make to suit your parts.


2 5/16 Clevis Pins 1 1/4 long
2 3/32 Hairpin Clips to fit Clevis Pins
1 Toolbox-Service Star Hardware 19Lx6Wx6" H
2 Tires/Wheels "Deli Tire" Tubeless 4.10/3.50-4 2P.R. Load Range A
2 3/16 Cables (vinyl coated) for large cylinders (make to fit as per text)
1 3/16 Cable (vinyl coated) for smaller size cylinders (make to fit as per text)
6 Cable Ferrules
3 Turnbuckles-Service Star Hardware 1/4-20 Thread,3" body length, closed eye on one end
2 3/4 Flat Washers (depends on your axle size)
6 3/8-24x1 Hex Head Bolts
6 3/8 Flat Washers
2 1/8x1 Cotter Pins

Note: About the tool box mounting method, you might want to make brackets H longer with a stop on the end. This would prevent you from having to undo clips to remove box, or to gain access to under tray storage area. I have not found it to be a real problem yet, if I do I`ll change it.

All measurements are in inches, unless specified otherwise

The radius on parts are optional, unless specified otherwise


Email: Craig Suslosky

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Rev: 07/17/98